Modernizing companies since 2003
To build the ideal control systems, a deep understanding of both operational processes and the business metrics that govern them is essential. This holistic approach maximizes value by considering business impacts across various operational stages. User-friendly, high-performance software is crucial for tackling the most pressing production challenges
We specialize in the modernizing, implementation, and ongoing maintenance of instrumentation and control systems, Supervisory Control and Data Acquisition (SCADA), and remote telemetry infrastructures.
ITG adeptly fine-tunes control systems for optimal efficiency, covering all aspects from intricate wiring to seamless PLC integration. We specialize in the design, assessment, and problem-solving of PLC systems, and offer custom panel solutions for a range of applications. Further, we deliver all-encompassing PLC and OIT coding services, enriched with HMI, motion, and control functionalities, and bolstered by hands-on site support, training, and technical advice.
As a UL 508A Certified Panel Shop, ITG ensures the highest standards in control panel fabrication. Our team of UL Certified Technicians specializes in turnkey design-build solutions, meticulously crafted to meet your specific needs. With advanced CAD Design capabilities, we offer precise and efficient panel layouts. Our validation services further attest to the quality and reliability of our control panels, guaranteeing compliance and operational excellence.
Understanding that downtime is an expensive setback, we prioritize rapid response to your requirements. Our all-inclusive service agreements are designed to virtually eliminate downtime, boosting productivity and cost-efficiency. We can also customize a maintenance plan specifically tailored to meet your unique needs.
At ITG, we understand that every operation is unique, with distinct challenges and requirements. That's why we offer customized Maintenance Service Agreements that are tailored specifically to meet your needs. Whether you're looking for routine upkeep or complex system overhauls, our comprehensive service suite has got you covered.
At ITG, we offer a comprehensive suite of services that covers the entire lifecycle of instrumentation solutions. From selecting the ideal hardware to seamless integration into existing systems, our experts ensure optimal setup and configuration. Our maintenance and calibration services further guarantee that your instrumentation performs consistently at its peak, ensuring both accuracy and reliability.
We know that in today's fast-paced environment, down time isn't an option. That's why we offer around-the-clock emergency response services to tackle any issues that arise, ensuring that your operations remain uninterrupted.
Our team of certified engineers and technicians are available to provide you with technical support whenever you need it. Whether it's troubleshooting a problem or optimizing system performance, we're here to help.
Getting your systems to talk to each other seamlessly is a crucial element for operational success. Our experts specialize in setting up and configuring integration between various control systems, SCADA, and other industrial automation solutions, ensuring a streamlined workflow.
Preventive or corrective, our maintenance services are designed to keep your equipment and systems running at peak performance. We'll conduct regular inspections, carry out necessary adjustments, and replace fault parts to avoid costly breakdowns.
Accurate measurements are vital for quality and safety. Our calibration services ensure that all your sensors, devices, and systems are performing accurately and consistently, in line with industry standards.
We go beyond the one-size-fits-all approach, offering a flexible service agreement that can be adapted to fit your schedule, budget, and technical requirements. Trust ITG to provide you with reliable, high-quality service that keeps your operations running smoothly and efficiently.
The premier solution for Remote Monitoring Service for critical assets.
ECO-GUARD is an innovative remote monitoring service designed to provide real-time data and alert you to an abnormality in your critical assets. Notifies you about anomalies before they turn into catastrophic problems.
Our service utilizes advanced sensor technologies, AI, and machine learning algorithms to detect and predict anomalies in your systems. ECO-GUARD watches your assets around the clock, gathering data and learning the normal behavior of your infrastructure. When an anomaly is detected, an alert is sent instantly to your chosen device, email, text message, and SCADA.
A well-architected, executed, and sustained IndustrialControl System (ICS) network is crucial for optimizing system availability, performance, and cybersecurity resilience. No matter your stage in building a fortified, scalable, and secure ICS infrastructure, a partnership with ITG ensures a safe and effective next step.
ITG delivers a comprehensive array of services spanning all tiers of manufacturing facilities. We have full-stack expertise that ranges from harmonizing and segmenting production and business/IT networks down to managing control system networks. Our team is skilled in both InformationTechnology (IT) and Operational Technology (OT), positioning us to bridge both conceptual and technological divides. Getting your systems to talk to each other seamlessly is a crucial element for operational success. Our experts specialize in setting up and configuring integration between various control systems, SCADA, and other industrial automation solutions, ensuring a streamlined workflow.
At ITG, we collaborate with you to identify the most suitable assessment type for achieving your objectives. Recognizing that a one-size-fits-all approach is seldom effective, we customize our methodology to align with your specific needs. Whether you're focused on enhancing your OT security, gearing up for an infrastructure revamp, or simply wishing to gain insights into your facility's operational status, we have an assessment for you. The range of possibilities is extensive. An evaluation serves as an invaluable tool for identifying areas for improvement, enabling you to fortify the foundation of your entire manufacturing operations.
The financial and operational risks associated with breaches and unauthorized access to industrial networks are substantial. The security requirements for Industrial Control Systems (ICS) and Operational Technology(OT) are distinct from those of enterprise or Information Technology (IT)systems. Previously, the proprietary and isolated nature of ICS meant that many security vulnerabilities were overlooked. In today's connected world, however, even seemingly secure defenses can be compromised.
ITG is equipped to evaluate your security posture, pinpointing both strengths and areas for improvement. Leveraging this information, we can enhance your layered defense strategy, providing you the peace of mind that comes from knowing your organization is safeguarded against the evolving threats of today's digital landscape.
Industrial networks are more than just hardware; they offer strategic value and a competitive edge that's too significant to ignore. Well-architected networks can lead to reduced operational costs, enhanced collaboration, and increased performance and reliability, while providing the adaptability required for growth. Conversely, network complications or security lapses can disrupt production and result in substantial setbacks.
While Ethernet is widely used in industrial settings, the requirements for plant and enterprise networks can vary considerably. Systems running time-sensitive processes and applications are often operational around the clock. Older, proprietary systems may not be equipped to fend off modern threats. Our expert team is prepared to assist you in designing, upgrading, or integrating your manufacturing infrastructure. We aim to address not just your immediate needs but to provide a framework that will serve your organization effectively into the foreseeable future.
The role of servers in the manufacturing ecosystem has never been more crucial. If your organization relies on Human-Machine Interfaces (HMIs), Historians, Reporting, or Manufacturing Execution Systems (MES) daily, it's imperative that your server infrastructure is robust and resilient. The era of isolated, air-gapped servers is over; today's digital landscape demands more agile and interconnected solutions. ITG has assisted countless clients in implementing comprehensive virtualization strategies, ensuring continuous operation of your machinery and uninterrupted flow of your products.
Harness the Potential of Data for Intelligent Industrial Operations
As a premier provider of Industrial AI solutions, ITG empowers businesses to revolutionize their operations, attaining unprecedented levels of efficiency, productivity, and profitability. Our cutting-edge AI technology and analytical tools facilitate instantaneous data processing, analysis, and decision-making throughout the complete industrial ecosystem
Our Industrial AI solutions allow organizations across various sectors to unearth fresh insights from data, streamline processes, and secure a market advantage. Be it in the realms of predictive maintenance, intelligent process automation, or advanced manufacturing solutions, the integration of AI technologies paves the way for innovation and expansion.
Blending profound knowledge in industrial automation, software development, and data analytics, ITG delivers tailor-made AI solutions aligned with your unique business objectives. Partnering with ITG enables you to rejuvenate your industrial operations and unleash the untapped capabilities of your data
The key to realizing a return on investment (ROI) at the production level lies in making AI operational. Doing so allows industrial enterprises to transform raw data into valuable insights, enhancing both operational efficiency and profitability. By incorporating AI into existing systems and workflows, organizations can gain immediate insights into operational aspects, pinpoint areas for enhancement, and make informed, data-driven choices to boost performance.
By leveraging AI in an operational context, industrial organizations can stay at the forefront of innovation, sustaining a competitive advantage in an ever-evolving market landscape. The capability to derive actionable insights from data enables smarter decision-making, heightens efficiency, and escalates profitability, delivering quantifiable ROI at the production level.
ITG provides a robust suite of Artificial Intelligence (AI) services designed to elevate manufacturing processes to new levels of efficiency, reliability, and innovation. Utilizing AI algorithms and machine learning techniques, ITG's offerings promise to revolutionize the traditional manufacturing landscape.
Below are the key AI-focused services:
This service uses AI algorithms to continuously monitor and optimize manufacturing processes in real-time. By predicting optimal settings for various parameters like temperature, pressure, and flow rates, the system ensures that operations run smoothly and efficiently, thereby maximizing throughput and reducing waste.
Utilizing AI-driven analytics, the Predictive Maintenance service identifies patterns and anomalies that indicate potential equipment failures before they occur. This allows for timely intervention, reducing unexpected downtime and prolonging the lifespan of machinery.
Anomaly Detection service scans operational data to identify irregular patterns or deviations from the norm. This aids in uncovering hidden issues such as defects or operational inefficiencies, enabling proactive measures to rectify them.
AI algorithms are employed to classify and categorize data, products, or processes based on specific attributes. Whether it's sorting products based on quality metrics or categorizing machine states, classification aids in process optimization and quality control.
Digital Twins create virtual replicas of physical systems, allowing for real-time simulation and analysis. This technology is particularly useful for testing new operational strategies, troubleshooting issues, and understanding the impact of changes without disrupting the actual manufacturing process.
Leveraging AI models, forecasting service provides accurate predictions for demand, supply, and operational metrics. This enables better resource allocation, inventory management, and strategic planning.
Our collaborator, SORBOTICS, LLC, offers the unique SORBA.ai platform, a market-exclusive solution that enables the creation of machine learning models without requiring any code development. This comprehensive platform integrates Industrial IoT, Predictive Maintenance, Digital Twins, Real-Time AdvancedProcess Optimization & Control, Overall Equipment Effectiveness (OEE), and Vibration Analysis. All these features are unified into a single edge-based platform that operates independently of cloud connectivity.
The backbone of every safety plan, project, or analysis is the Risk Assessment. Through this process, our team will identify all possible means of employee duress. These can range from the realm of ergonomics to electrical or mechanical threats.
We will analyze all hazards based on:
- Severity of the hazard
- Probability of an incident occurring
- Frequency of presented hazards
After the hazards are identified and the levels of risk is established ITG will use ISO and OSHA approved processes to reduce these risks and present you and your employees with a safe and functioning solution. Our team is TÜV Rheinland trained and certified to evaluate, design, engineer and certify your machines’ safety-related parts of a control systems (SRP/CS).
ITG utilizes the 3-Step Risk Reduction Method from ISO 12100 and specializes in designs and validations adhering to ISO 13849.
Step 1: Inherently Safe Design Measures — To put it plainly, in this step we use well-tried engineer design practices to design a system as safely as possible. This is the only step where hazards can be eliminated.
Step 2: Safeguarding — The use of safeguards such as Light Curtains (ESPE) or Fixed Guards are used to safely allow tasks to be performed.
Step 3: Information For Use — After all design and engineering methods have been used, items such as Safety Manuals, Safety Warning Placards, PPE, and warning lights can be used to further educate and protect.
ITG can provide detailed workplace safety reports for your business. From Administrative controls and documentation reviews to creating Job Safety Analysis forms and full Workplace safety audits, ITG workplace safety reporting has you covered. All in an effort of providing you and your employees the safest environment possible.
Job Safety Analysis (JSA) Forms: This documentation enables employees to participate in identifying hazards and substandard practices in the workplace. The JSA process encourages safe work processes by bringing job safety to a personal level. Working with the employees, ITG can dissect normal work practices and then optimize practices to ensure increased safety, increased productivity, and increased workforce morale.
Safety and Health Reports: ITG specializes in this type of walk through to assist you in maintaining compliance with OSHA and ensuring supervisors and employees have a strong understanding of workplace safety. ITG takes a hands-on approach reviewing all relevant administrative documents and records as well as a thorough inspection of all worksites.
Lock Out Tag Out (LOTO) Reports: ITG’s safety team can evaluate your LOTO program to ensure the current programs meets the most current standards. If no plan is in place ITG has the capability of developing and training employees on proper Lock Out Tag Out procedures.
- RISK ASSESSMENTS AND SAFETY REQUIREMENT SPECIFICATIONS
- ISO 13849-1 MACHINE ASSESSMENTS AND SAFETY UPGRADES
- SISTEMA VALIDATION AND SYSTEM VERIFICATION
- JOB SAFETY ANALYSIS
- FACILITY AND ADMINISTRATIVE CONTROLS REVIEW
- WORK PLACE SAFETY
- ANALYSTS OSHA AND TÜV RHEINLAND TRAINED AND CERTIFIED
ITG services offer a comprehensive suite of solutions aimed at driving digital transformation across various industry verticals. With a focus on enabling seamless communication, automation, and data-driven decision-making, ITG services lay the foundation for companies to be more agile, efficient, and innovative. Here are some key service offerings
Industrial Internet of Things (IoT) solutions form the backbone of modern manufacturing and production systems. By connecting devices, machines, and systems in real-time, Industrial IoT enables predictive maintenance, optimizes resource usage, and enhances operational efficiency. This allows companies to reduce downtimes, increase productivity, and gain a competitive edge in the market.
ITG services offer Unified Namespace capabilities that centralize data from disparate sources into a single, coherent view. This enhances interoperability, simplifies data management, and allows for more effective data analytics. Through a unified namespace, employees can access relevant data with ease, enabling quicker and more informed decision-making processes.
Striking the balance between local edge computing and cloud-based storage and analysis, ITG's hybrid solutions offer the best of both worlds. Edge computing allows for rapid data processing on-site, reducing latency and ensuring immediate action. Cloud solutions provide scalability, remote access, and powerful analytics tools. The hybrid approach means that companies can adapt to changing needs and optimize costs effectively.
Wireless sensors offer the flexibility and scalability to monitor various aspects of industrial operations without the constraints of wired installations. These sensors provide real-time data on machine performance, environmental conditions, and other key metrics. Being wireless, they can be easily reconfigured or expanded to adapt to evolving operational requirements.
ITG offers an integrated suite of services centered around Manufacturing Execution Systems (MES), designed to empower industries to achieve peak operational efficiency, quality, and agility. By implementing cutting-edge digital technologies, ITG services provide a robust framework for end-to-end manufacturing management. Here’s an overview of key MES components offered:
ITG's OEE solutions provide a comprehensive measure of how effectively your equipment is operating. By tracking availability, performance, and quality metrics, OEE tools help to identify inefficiencies and areas for improvement. This results in reduced downtime and increased productivity, ensuring optimal use of resources.
The Track & Trace capabilities offer real-time visibility into the supply chain and production processes. This service enables manufacturers to monitor the status, location, and history of individual components and finished goods. By doing so, it ensures greater accountability, facilitates compliance, and enhances customer trust.
With advanced production scheduling solutions, ITG services help in the optimal allocation of resources and scheduling of tasks. This results in timely deliveries, reduced inventory costs, and better synchronization between various stages of production, ensuring a more streamlined operation.
Quality Management services focus on maintaining and improving product quality by monitoring production metrics, automating quality checks, and facilitating compliance with regulatory standards. These tools help in reducing defects, rework, and ensuring that the products meet or exceed customer expectations.
ITG’s Maintenance Management solutions offer predictive and preventive maintenance features, ensuring that machinery and equipment are always in optimal working condition. This reduces unexpected downtimes, prolongs the life of equipment, and results in overall operational efficiency.
The Plant Historian service acts as a centralized repository for all industrial data. It captures, stores, and retrieves real-time and historical data for analysis, enabling better decision-making and trend analysis over time.